Vishnusurya Projects, Tamil Nadu

Building Sustainable Excellence: Vishnusurya Projects' Partnership with CFlo

Vishnusurya Projects and Infra Pvt Ltd, a publicly listed leader in Tamil Nadu's construction materials sector, exemplifies sustainable innovation through its advanced operations and commitment to environmental stewardship. Known for consistent revenue growth and adherence to ESG principles, the company has integrated cutting- edge technologies to enhance productivity, meet BIS standards, and minimize environmental impact. As a listed entity, Vishnusurya emphasizes transparency and stakeholder value, leveraging sustainable practices to align with global ESG goals while reinforcing its leadership position in the industry.

The partnership between CFlo and Vishnusurya Projects is built on shared values of quality, efficiency, and sustainability. This collaboration represents the synergy of CFlo’s technological expertise and Vishnusurya’s strategic vision, enabling them to deliver high-quality building materials with minimal environmental impact. By deploying CFlo’s state-of-the-art sand washing technology, Vishnusurya has enhanced operational efficiency and solidified its reputation as a provider of IS-compliant, premium-grade sand and aggregate.

Tackling Industry Challenges with Cutting-Edge Solutions

The journey began with Vishnusurya identifying significant challenges in their supply chain. Converting minus 5mm crushed stone dust from their quarry into high-quality plaster and concrete sand was labor-intensive and environmentally taxing. Conventional methods were insufficient to meet the growing demand for BIS-compliant products, and Vishnusurya sought a solution that would deliver high efficiency, minimal environmental impact, and low operational costs.

Having successfully deployed CFlo’s Combo X70 system at their Madurai site, Vishnusurya confidently scaled up operations with the Combo X150. This larger, fully automated installation processes 150-180 TPH of sand, ensuring a reliable supply of Zone IV plaster sand and Zone II concrete sand.

The Combo X150’s advanced features have significantly benefited Vishnusurya’s operations:

  • Increased Productivity: The Combo X150 installation processes up to 180 TPH of IS-compliant sand, ensuring a 25-30% boost in output compared to traditional methods.
  • Operational Cost Savings: Automation and energy efficiency have reduced operational costs by approximately 20%, contributing to improved profit margins.
  • Sustainability Metrics: The plant recycles up to 95% of water, saving millions of litres annually and significantly lowering the environmental footprint.

 

  • Operational Longevity: Vishnusurya’s plants have achieved over  26,000 hours of operation with minimal downtime, underscoring  the reliability of CFlo’s technology.
  • Waste Minimization: By recovering valuable sand from feedstock, the plant has reduced material wastage by 30%,  turning potential losses into additional revenue streams.

These achievements not only reflect Vishnusurya’s commitment to  operational excellence but also highlight the role of CFlo’s technology  in enabling sustainable growth.

We proudly own CFlo's Combo range of manufactured sand plants across three sites in Tamil Nadu, and the  results have been exceptional. One of our plants has recently surpassed 26,000 hours of operation, exceeding all our expectations in terms of reliability and performance.

What truly stands out for us is the unique green technology integrated into CFlo's patented Combo plants.  This eco-friendly approach not only enhances our production efficiency but also aligns with our commitment to sustainability. The ability to minimize environmental impact while maximizing sand output and quality has  been a game-changer for our operations.

The robust design and superior quality of equipment have ensured minimal downtime, and their support team  has been responsive and proactive, addressing any concerns promptly. Investing in the Combo range has  been instrumental for our growth, and we look forward to a fruitful and enduring partnership with the CFlo  team moving forward.

Mr. V Sanal Kumar

Whole Time Director & CEO, Vishnusurya Projects and Infra Pvt Ltd

A Model for Industry Transformation

This collaboration demonstrates how technological innovation can transform traditional industries like construction and quarrying. By leveraging CFlo's cutting-edge sand washing solutions, Vishnusurya Projects has achieved operational excellence, reduced its ecological footprint, and enhanced its reputation as a sustainable industry leader.

The success of this partnership underscores CFlo's role in enabling its  clients to embrace sustainable practices while maintaining a competitive  edge. For a listed company like Vishnusurya, this partnership also  reinforces its commitment to delivering long-term value to stakeholders  while advancing global sustainability goals a true benchmark for the industry.

Vishnusurya Projects